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Inhalt
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Copyright
The copyright to this operating manual remains with Domnick+Müller GmbH+ Co. KG
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Certain settings for the behaviour of the module are made by the operator.
Basics Basics
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Indicates an exceptionally large danger situation. Failure to comply with this notice will cause serious, irreversible injury or death.
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Indicates an exceptional danger situation. Failure to comply with this notice may result in serious irreversible or fatal injuries.
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Indicates a dangerous situation. If this notice is not observed, there may be minor or moderate injuries.
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Indicates material risks. Failure to comply with this notice may result in damage to property.
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Sensor and body sound microphone
The sensor and the body sound microphone are used to detect crash events. (Optional accessory)
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If the VDI-Interface option has been selected, the module is connected by a 4-pin SAAB- or JPT-connector, see VDI-Guideline 4458 "Fleet Management Systems for Forklift Trucks".
Transponder types
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User transponders
The user transponder allows you to drive one or more forklift trucks that are approved for the user. User transponders are always personal.
Master
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transponders
Master transponders can release the forklift after a crash event (optional crash sensor required).
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Master transponders can also perform the tasks of a user transponder.
Workshop transponders
Workshop transponders can put the forklift truck in an operating status that is locked to normal drivers and masters (maintenance/repair, etc.).
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On delivery the module is not configured and no transponder can be used.
Delivery transponders (OEM)
When the module is delivered a delivery transponder is supplied that fulfils the following functions:
Access authorization for the module during delivery (before initial configuration)
No shutdowns according to time
Display operating status of the module
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Ready for operation
Yellow LED lights up permanently
Logged in
Green LED lights up permanently
Presence detection active
Blue LED lights up permanently
Data connection established
Red Data LED lights up permanently
Red Data LED flickers during data transfer
Event display
(Individually programmable)
Orange event LED lights up permanently
Crash event
Red LEDs (side of module lid) flash, installed Crash Sensor provided
Display
The display is used to display the departure control. The various operating states are also shown in writing.
Operation
Operating states
Putting forklift vehicle into operation
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by means of transponders stored in the system. The transponder must be held above the area of the blue LED on the module lid with a distance of no more than 3 cm.
Approval and use of forklift trucks
The forklift truck is put in operation according to the manufacturer's specifications and then a safety check is carried out by visual and functional test according to BGV D27 section 9.
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After successful departure control, the green LED lights up permanently. The forklift truck is now available for use.
Disable forklift trucks
Shutdown
Stop the forklift equipment according to manufacturer's specifications and prepare it for shutdown.
Keep the transponder in the reading area of the antenna.
The alternative shutdown is carried out by the presence detection,
when the driver is away from the forklift without logging out.
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The green LED goes out in both cases. In accordance with the manufacturer's specifications disable the forklift truck.
As a result, the module and the forklift truck are now without power and out of service.
Note: Emergency stop switch
By activating the emergency stop switch, the forklift truck is deactivated in accordance with the manufacturer's guidelines.
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Crash
Example "passive crash"
A passive crash is an external force on the forklift without it being moved. It does not have to be logged in and no driver/operator is present.
Example "active crash"
In the event of an "active crash", the driver/operator has collided with another forklift truck, vehicle or equipment such as a shelf/lift truck/shut-off bollard. A driver/operator is logged in and is actively indebted to the "accident".
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Warning of visual or acoustic signals
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In the event of a crash, the red Lid-LED flash permanently and signal the crash.
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Moving the forklift vehicle into crawl speed
In addition to the visual and/or acoustic signal, the forklift truck can be moved immediately or, adjustable by the operator, in a time-delayed crawl speed.
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Complete stopping of the forklift truck
In addition to the visual and/or acoustic signal, the forklift truck can be stopped immediately or, adjustable by the operator, completely in a time-delayed manner.
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The three adjustable levels (light, medium and heavy) can be assigned as events and or actions independently of the operator, which are also stored in the module's logbook.
Warning
Depending on the setting or decision by the operator, the forklift truck can roll out in the event of a crash or continue at crawl speed.
Fault and error display
Yellow LED flashes
Too low input voltage, active workshop mode, UVV due, maintenance due; Contact service
Orange Event LED lights up
Optional warning LED; Contact service
Safety Safety regulations for the operation of a forklift truck
Driving license
The forklift truck may only be used by persons who are trained in operation, who have demonstrated to the operator or his representative their ability to drive and handle loads and who are expressly entrusted with the management by him.
Where appropriate, national rules must be observed.
Rights, obligations and rules of conduct for the operator, prohibition of use by unauthorized persons
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The operator must be informed of his rights and obligations, instructed in the operation of the forklift vehicle and be familiar with the content of this operating instructions.
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The use by unauthorized persons is thus excluded.
Maintenance of components
The maintenance and repair of the Mobile Easykey System may only be carried out by a specialist.
Under no circumstances shall the operator disable or adjust safety devices or switches.
The specialist is specially trained on the components of the Mobile Easykey Fleet Management System and is able to carry out maintenance and maintenance work independently.
The specialist is aware of the necessary standards, guidelines and safety regulations as well as possible dangers during the work.
Cleaning work
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Risk of damage to the components of the Mobile Easykey System:
Cleaning the components of the Mobile Easykey System with water can cause damage to the electrical system.
Do not clean components of the Mobile Easykey System with water.
Clean components of the Mobile Easykey System with low suction or compressed air and non-conductive, antistatic brush.
Work on the electrical system
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Working on the components of the Mobile Easykey System may only be undertaken in a voltage-free state.
The capacitors installed in the forklift conveyor must be completely discharged.
Work on the components of the Mobile Easykey System may only be carried out by trained electrical engineers.
Take all measures necessary to exclude an electrical accident before starting work.
Park forklift trucks securely (see corresponding section in the operating instructions of the respective forklift truck).
Pull the battery plug of the forklift truck.
Take off rings, metal bracelets, necklaces, etc.
Final decommissioning, disposal
The final and professional decommissioning or disposal of the components of the Mobile Easykey System must be carried out in accordance with the applicable legal regulations of the user country.
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The components of the Mobile Easykey System may only be dismantled by trained persons in compliance with the procedure prescribed by the manufacturer.
Used parts are environmentally hazardous
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Used parts must be disposed of properly in accordance with the applicable environmental regulations.
Observe the safety regulations when handling these used parts.
Maintenance and contact
Visual and functional testing in the course of the annual UVV (accident prevention regulations) by an instructed service specialist (see also details of the technical documentation).
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Contact
Mobile Easykey GmbH
Max-Planck-Straße 11
D-61381
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BESTELLUNG
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Friedrichsdorf
SUPPORT
khd@mobileeasykey.de
HOMEPAGE
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